2.2KW Emulsifying Machine Featuring Emergency Stop Safety Features Designed for Operation in Chemical and Cosmetic Manufacturing

Product Description:

The Vacuum Homogenizing Emulsifier is a highly efficient and versatile piece of equipment designed to meet the rigorous demands of modern mixing, emulsifying, and homogenizing processes. This advanced emulsifying mixer machine combines powerful homogenization technology with vacuum functionality to deliver superior product quality and consistency across a wide range of industries including cosmetics, pharmaceuticals, food, and chemicals.

At the heart of this emulsifying machine is a robust homogenizer powered by a 0.55 KW motor, which ensures thorough dispersion and uniform mixing of ingredients. The homogenizer emulsifier mixer operates at high speed to break down particles and droplets to a microscopic level, resulting in a stable and smooth emulsion. This process enhances the texture, stability, and shelf life of the final product, making it ideal for producing creams, lotions, ointments, sauces, and other emulsified products.

In addition to the homogenizer power, the overall power of the system is rated at 2.2 KW, providing sufficient energy to drive all components including the mixing, emulsifying, and vacuum systems. This power configuration ensures the machine can handle demanding formulations and maintain consistent performance even during prolonged operation.

One of the key advantages of this vacuum homogenizing emulsifier is its customizable capacity, which can typically range from 50 liters up to 5000 liters. This flexibility allows manufacturers to select the optimal size based on their production scale, whether for small batch development or large-scale industrial manufacturing. The working capacity of the unit is generally around 8 liters, which is perfect for pilot batches or specialized formulations requiring precise control.

The vacuum function integrated into the homogenizer emulsifier mixer plays a crucial role in removing air bubbles and preventing oxidation during the mixing process. By creating a vacuum environment, the machine ensures that the emulsions are free from foam and air entrapment, resulting in a higher quality and more visually appealing product. This feature is especially important for sensitive formulations where product integrity and appearance are critical.

Cooling is another essential aspect of this emulsifying mixer machine. The vacuum homogenizing emulsifier is equipped with an efficient cooling system that can utilize either tap water or a chiller for temperature control. This cooling capability helps maintain optimal processing temperatures, preventing overheating of heat-sensitive ingredients and preserving the functional properties of the materials being mixed. The cooling system also contributes to the machine’s overall reliability and durability.

Moreover, the construction of the homogenizer emulsifier mixer emphasizes ease of cleaning and maintenance. High-quality stainless steel materials and hygienic design standards ensure compliance with industry regulations and facilitate quick changeovers between batches. The user-friendly interface and adjustable parameters allow operators to optimize the emulsifying and homogenizing process according to specific formulation requirements.

In summary, the Vacuum Homogenizing Emulsifier is an indispensable emulsifying machine for manufacturers seeking efficient, reliable, and high-performance mixing solutions. With a homogenizer power of 0.55 KW, total power of 2.2 KW, customizable capacity from 50L to 5000L, and a working capacity of 8L, this machine offers unmatched flexibility and precision. Its vacuum and cooling features further enhance product quality, making it an ideal choice for a wide array of emulsification and homogenization applications. Whether you need a small-scale pilot unit or a large production system, this homogenizer emulsifier mixer delivers consistent, high-quality results to support your manufacturing goals.

Features:

• Product Name: Vacuum Homogenizing Emulsifier
• Power: 2.2KW
• Homogenizing Pressure: 0-100 MPa (adjustable)
• Homogenizer Power: 0.55 KW
• Safety Features: Overpressure Protection, Emergency Stop
• Cooling: Tap Water or Chiller Cooling
• High-efficiency Homogenizer Emulsifier Mixer for consistent product quality
• Advanced Emulsifier technology for stable and uniform emulsions
• Reliable Emulsifier designed for a wide range of industrial applications

Technical Parameters:

This Vacuum Homogenizing Emulsifier is a high-performance Emulsifying Mixer Machine designed to provide efficient mixing and homogenizing. As a reliable Emulsifying Machine and Emulsifier, it ensures consistent product quality and meets industrial standards.

Applications:

The Vacuum Homogenizing Emulsifier is a versatile and highly efficient piece of equipment designed specifically for industries requiring precise mixing, emulsifying, and homogenizing processes. Its advanced design and robust features make it ideal for a wide range of product application occasions and scenarios, particularly in the pharmaceutical, cosmetic, food, and chemical sectors.

In the pharmaceutical industry, the Vacuum Homogenizing Emulsifier is indispensable for preparing ointments, creams, gels, and lotions. The emulsifier ensures uniform consistency and stability in products by effectively mixing immiscible liquids under vacuum conditions, which prevents air bubbles and oxidation. The 0.55 KW homogenizer power delivers thorough homogenization, while the vacuum degree of ≥0.098 MPa ensures minimal contamination and optimal product quality. Safety features such as overpressure protection and an emergency stop function provide a secure operating environment, crucial for pharmaceutical manufacturing.

Cosmetic manufacturers also benefit greatly from this emulsifier. The device excels in producing high-quality creams, serums, hair care products, and facial masks. The water cooling jacket effectively controls the temperature during processing, preventing heat-sensitive ingredients from degrading. The 2.2KW power supply ensures consistent performance even during prolonged production runs. By maintaining a stable vacuum environment, the emulsifier improves emulsion stability and shelf life, making it a preferred choice for cosmetic formulations.

In the food industry, the Vacuum Homogenizing Emulsifier is used in the preparation of sauces, dressings, mayonnaise, dairy products, and beverages. The emulsifier’s ability to create fine emulsions enhances the texture and flavor profile of food products. The water cooling jacket plays a pivotal role in temperature regulation, preserving the integrity of heat-sensitive food ingredients. The equipment’s safety features provide peace of mind during large-scale food production, safeguarding operators and maintaining compliance with food safety standards.

Chemical manufacturers rely on this emulsifier for producing adhesives, paints, inks, and lubricants. The vacuum homogenizing capability eliminates air entrapment, which is essential for achieving high-quality, defect-free products. The emulsifier’s robust power system combined with its safety mechanisms ensures reliable and safe operation in demanding industrial environments.

Overall, the Vacuum Homogenizing Emulsifier is an essential tool for any industry requiring precise emulsification and homogenization. Its blend of advanced safety features, powerful homogenizer motor, high vacuum degree, and efficient water cooling system make it suitable for a broad spectrum of product application occasions and scenarios, ensuring high product quality, safety, and operational efficiency.